Clutch adjustment

Papa Bear

Member
If I throw some pis up here can anyone give me the proper knowledge to adjust my clutch. I'm about to pay some guy $88 bucks in labor cost for NOTHING.

I pulled tho whole primary off just to put a trans.gear lever back on do to stripped splines. All that way and I don't know how to adjust the clutch.

signed FUCKING FRUSTRATED AND IGNORANT:bang::bang::bang::bang:
 

demo man

coming to a ghetto near u
If I throw some pis up here can anyone give me the proper knowledge to adjust my clutch. I'm about to pay some guy $88 bucks in labor cost for NOTHING.

I pulled tho whole primary off just to put a trans.gear lever back on do to stripped splines. All that way and I don't know how to adjust the clutch.

signed FUCKING FRUSTRATED AND IGNORANT:bang::bang::bang::bang:
do a search or look in the how to section. there's a good writeup somewhere on here.
tim
 

T.Byrd

Well-Known Member
Shane does the clutch ajust different on a 01 than on ours.I think so. But you still might be able to go to the How-to and find it. It is in the forms.
 
C

chaingunner

Guest
Shane does the clutch ajust different on a 01 than on ours.I think so. But you still might be able to go to the How-to and find it. It is in the forms.

I am sure it's similar.... it's a good starting place however, I'd never pay anyone....:2thumbs:
 

Gas Man

Cool isn't cheap
Calendar Participant
His will be the same as a HD. Here's a sniplet from a how to service a 09 hd. should be the same.

With a 1/2" & 9/16" open end hex wrench back off the jam nut on the clutch freeplay adjustment on the down tube.


Inspect the 3 drain plugs magnets as its another eye into what is happening in there. Also, inspect and replace if needed the drain plug o-rings.

At this time lube your clutch cable from here towards the trans and at the left bar lever towards the adjustment. Also lube the lever pivot point. Use a good cable lube.

Now with a 7/32" allen and a 11/16" hex wrench or go-thru ratchet loosen the clutch rod jam nut.




Now spin the rod in (clock wise) till it makes contact and then adjust back out the clutch rod a 1/2 - 1 turn (counter clock wise). Do this a few times noting the position of your allen wrench to ensure you get it right.

At this point your shop area should look something like this.


Lets continue...

Tighten the clutch rod jam nut to 100" lbs or about 9' lbs. Be sure to not rotate the 7/32" allen in the clutch rod. This will adversely effect the clutch adjustment you just completed.

Now go back to the clutch freeplay and adjust the lever freeplay to 1/16" - 1/8" freeplay at the lever. An old school trick is to make the lever hold a dime in the pinch point.

Once you completed that, check the clutch operation while watching thru the open derby cover.
 

mcgroom

Well-Known Member
Shane does the clutch ajust different on a 01 than on ours.I think so. But you still might be able to go to the How-to and find it. It is in the forms.
Ours adjust like a HD clutch would.

Not to difficult to do at all.

Should take about 15-20 mins.

Google search Harley clutch adjust and you will even find some videos out there that walk you through it step by step.

Save the money.
 
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