08 Pitbull Sissy Bar Coming Loose

Energy One
First, I did my diligence in searching the site, however didn't find anything....
I have an 08 Pit and the sissy bar constantly comes loose and rattles. Anyone else having this? Also, anyone have a fix?

Robert
 

Raywood

The Pirate
Staff member
Calendar Participant
Troop Supporter
I'm sure most members here have no idea what you are talking about so you should post a picture. The 08 (and newer) have a different setup in the way the sissybar connects to the struts and few here have one or know what you are talking about.

Show us what the problem is

:cheers:


Here is the way the sissybars are attached to the struts on the 08's. Don't know what the end of the sissybar looks like but would suppose it has some kind of hook on it and maybe bolt underneath:
 

bkingjr

Active Member
I have an 08' Pitbull and have the same problem. I used loctite. I'm on my 3rd set of the screws that hold it from below. I thought about squirting some silicone up there in efforts to keep them in place???

All I can say is good luck. I'm thinking about having mine welded on and then chrome the struts. I just want to make sure I want a permanant sissy bar.
 

heems

Member
The setup is in a word - crap. No mechanic here but let me attempt to explain. The sissy bar ends slide into the strut hole/groove (which is normally hidden with a "filler" - barely visible in the posted pic above). The part of the sissy bar that goes in the groove looks exactly like the filler. Anyhow, when you take out the "filler" you'll see it has two half-circle notches cut into the sides (front and back). Those are for "balls" that are embedded in the strut that get pushed via another set of screws accessed vertically under the strut. I.e. when you screw the vertical hex, as it moves upward it pushes the ball horizontally into the notch in the filler. And that's how the sissy bar or the filler is kept in place.

Now, beyond super complicated, that bad part is the material. The strut is aluminum. The vertical screws are also aluminum. I have gone through 3 sets of screw and stripped/cross threaded them every time. The metal is so soft its unworkable. The service manual supposed says 3 foot/lb of torque which I understand it to be like a fart. I intend to fix this using steel components - a helical and then steel screws.

Back to your issue, i think the rattle is happening because the balls aren't fully seated in the groove, meaning the vertical screws are not all the way in. But note my caution. If you try to tighten it more you could end up with a screw stripped and embedded in the strut. Like my left side. Now I have to take it to strokers so they can drill it out. :(
 
Last edited:

EZ

USAF ATC
Wow, this is disappointing. Something I will have to watch when I get my scoot.
 

zipsman03

Active Member
Yeah, At first it was hard to get everything to line up so it was IMO a not so good design. So I had a local guy drill and tap in some screws, it looks pretty clean. But when I bought mine they were from ebay and I think they were R&D parts.( Chrome struts and sissy bar) for 200 bucks so that was ok.
 

toodie

Active Member
Yeah, At first it was hard to get everything to line up so it was IMO a not so good design. So I had a local guy drill and tap in some screws, it looks pretty clean. But when I bought mine they were from ebay and I think they were R&D parts.( Chrome struts and sissy bar) for 200 bucks so that was ok.
Got any pics of what you did?
 
Top