Where is GA are you?Update. I know it have been some time. I just got the bike all back together. So the little black box was part of the LED lights. Those have been removed due to breaking some of the connections putting the tank back on. I took the tank off and checked the harness. I looked at all the wires and could not find anything frayed. I also check the headlight and those wires were good as well. I put dielectric grease on all the connections. The bike starts up and I can stand it up and turn the bars to the right. The bike will stay running on the stand wether the bars ar turned or not. After I stand the bike up it dies/stops. When the bike dies, and I put it back on the stand, sometimes I can hear a "click" sound. Not sure what to check next. not sure of anyone I can take it to down here in GA. Any thoughts or suggestions are greatly appreciated.
I'm in St. Marys. Just about 40 min north of Jacksonville Fl off 95.Where is GA are you?
A little on the far side for me (about 300 miles!) But I am looking to do a run soon.I'm in St. Marys. Just about 40 min north of Jacksonville Fl off 95.
I was away all weekend, so I will try all the suggestions this week. I think I have the EHC RIP installed. It is carb as well.Is the bike EFI or carb?
If EFI the tip over switch is located inside the EHC and I don't believe it's serviceable.
Whether EFI or carb, I suggest you,
1: key on while watching EHC. Should have yellow on and steady, green below flashing. Stand the bike up and do you thing. If lights go out maybe problem is in key circuit. If lights stay active go to two.
2: With key on and yellow and green on, press Run. Now a red EHC light comes on. Stand up bike and do your thing. If light goes out then maybe run circuit is being compromised. If all stays on then go to three.
3: Start bike while observing EHC lights. Yellow should remain constant on, green below it should be flashing, and red should be on and flashing with maybe no particular pattern.
4: there is also a flashing light on the ignition module you can watch as you stand it up.
It's a start but least work towards a solution through a process of elimination.
When I purchased my wifes 06 Mastiff, it also had all kinds of extraneous B.S. wired into it. All that stuff came off first.
Good luck
Yes, I know on all respects. There are no markings on the EHC, so I am not sure how I will be able to figure that out. I know the service manuals are available through dropbox, however with the different mods, I am not sure if the service manual will address it. I am sure it will give me some places to look and troubleshoot though. I am glad the service manuals are there, even though they can be hard to navigate.So, you need to identify which ehc you have and then become familiar with its indicator lights. I believe the picture with red and blue lights on is your ignition module in operation. If your not working with a service manual I suggest you get one if you plan on tackling these situations. I believe you can download one from this forum.
If your hunny is like my hunny I highly suggest you get this ironed out before you let her back on as I believe your next failure is your third strike. You gotta get a hit to run the bases
did you ever do the one test I suggested of watching the voltage at the coil?Went through the wires again and still can't find anything. With the seat off, I strattled the bike and looked at the lights on the ignition module. This is where the "clicking" sound is coming from. The red light would come on Andy I could watch it go off and on while rocking the bike back and forth. Click on and off. While on the side stand, I had the bike running and it runs fine. I jiggled the wires to the RHC & connections, the ignition module & those connections, the handle bar cables and nothing. The bike wouldn't die. However when stood up the lights on the ignition module go out and the bike dies. Could this be the culprit or something else? Still searching.
not yet. I need to pick up a pin the get through the insulation. Hoping to get to that this weekend.did you ever do the one test I suggested of watching the voltage at the coil?
I would chase the power wires to the igniton module. I know that can be a pain but something is cutting that power.
Ok. Finally got to it. Checked the voltage on the battery and a steady 13 volts. Checked all the wires on the coil and ignition switch. All checked out good with 12.5 volts. Same results with the bike on stand or upright. No visibly damaged or frayed wires on the coil or ignition switch. At a loss!did you ever do the one test I suggested of watching the voltage at the coil?
I would chase the power wires to the igniton module. I know that can be a pain but something is cutting that power.
what's that wire behind on left on the bottom "breaker"May be a stretch, but could it be one of these 2 breakers being worn out?View attachment 60254