Hey Hip,
Very common issue for '04 thru '06 BDMs! :down:....:zzdisappointed:
Check for all of the following, that can cause your issue.
1- Headlight bulb (doubtful, but may be.)
2- Headlight Bulb H4 connector melted (likely) See Service Bulletin below
3- Intermittent Headlight wiring or connectors not making good contact or connection. (possible)
SERVICE BULLETIN issued for every unit built from '04 thru '06!
Make : BIGDOG Model : MASTIFF Year : 2004
Manufacturer : BIG DOG MOTORCYCLES, LLC
Service Bulletin Number : 1077 Date of Bulletin : JUN 16, 2006 (NOTE: See Post 9)
NHTSA Item Number : 10020065
Component : EXTERIOR LIGHTING:HEADLIGHTS
Summary :
HEADLAMP CONNECTOR MAY MELT, MAKING BULB REPLACEMENT DIFFICULT. *TT
Check to Request Research. Submit below.
Shot me a PM tomorrow afternoon or Monday if you find or don't find and I'll try and help out some more! :2thumbs:
dead